I-Beam Pallet House

Market Suggested Retail Price

$3,000.00

Distributors / Implementing Organizations

The product has not yet been implemented in a refugee camp or post-disaster situation. Prototypes have been built in New York, Milan, and London for various exhibitions.

Manufacturing/Building Method

The I-BEAM designed the house; individuals can buy the license and construct the house by themselves.

Intellectural Property Type

Select Type

User Provision Model

Users can obtain the construction plans and details from the I-Beam website. Users must obtain all materials for construction from elsewhere.

Distributions to Date Status

766 plans have been sold since 2012, but primarily to North American buyers for use as garages or sheds. I-Beam is looking for opportunities to partner with an NGO to implement the design in a refugee camp situation. Interview with designer

Design Specifications

All of the available information for specifications can be found on I-Beam's Humanitarian Projects page. The majority of the walls, floor, stairs, mezzanines, interior partitions, ceiling, and furnishings are made of standard flush 2-way hardwood shipping pallets measuring 48" x 40" x 5". European and Asian pallets are similar (approximately 1200mm X 800mm) and come in various standardized sizes. The pallets are connected and braced by a minimal number of 2x4, 2x6, and 2x8 wood members. A 250 square foot Pallet House requires 100 recycled pallets nailed and lifted into place and takes about a week to assemble with 4-5 people using hand tools. With more basic non-power tools, it would take a little longer to build, but it is still doable. Tarps draped over the basic structure or plastic corrugated sheets prevent water penetration until enough debris, stone, mud, earth, wood, or any material from the immediate surroundings can be gathered to fill the wall cavities and cover the roof. The makeshift shelter can be transformed into a permanent home within a year or two by incorporating the additional materials.

Product Schematics

Technical Support

No technical support is available beyond what is provided in the construction documents.

Replacement Components

Because the design uses the pallets in a modular system, it is possible to replace components.

Lifecycle

The original design was built to last 5 years, but the designers suggest that the shelter could be made more permanent with cladding and fill to the basic wood frame.

Manufacturer Specified Performance Parameters

Designer specified performance targets include affordability, ease and speed of construction, and flexibility.

Vetted Performance Status

The prototype designs were assessed and had input from a structural engineer; however, since the design does not include a foundation and local conditions vary, I-Beam recommends that anyone building the design consult a local structural engineer. ^{Interview with designer}

Safety

Fire and security are both factors that the Pallet House does not address. Construction workers are subject to the general dangers of a construction site, such as working from heights and with sharp tools.

Complementary Technical Systems

I-Beam proposes that the pallets could potentially be preassembled before shipping to include rigid insulation, vapor barrier, and cladding layers.

Academic Research and References

Compliance with regulations

I-Beam requires that the buyer of the construction drawings engage and consult an appropriately licensed architect or engineer and contractor to review and/or modify these documents as necessary to suit local laws, ordinances, and regulations, and conditions.

Other Information

The design won an award from Architecture for Humanity in 1999.