Universal Nut Sheller
Jock Brandis & Wes Perry - Full Belly Project
The Universal Nut Sheller uses a hand crank to remove the shell from peanuts and other nuts.
The Universal Nut Sheller is a machine made of concrete with a metal hand crank that can be used to remove the shell from peanuts and other round nuts. The sheller can remove shells faster than by hand and can be used by women farmers to increase their crop production and income. The low price point makes the sheller affordable to low-income families.
The Full Belly Project sells the product to co-ops in Zambia and trains the producers on how to assemble, operate, and maintain the machine.
The Full Belly Project sells construction kits at a cost of 700 USD, which has the materials to construct four units. Their target consumer at this price range are usually NGOs that then deploy them in partnering countries. Costs vary from country to country and will average between 30-50 USD for cement and steel in developing countries. Interview with representative
Women in low-income countries
Mass produced by manufacturers that end-users partner with, or individually produced with the instructions/kits provided by The Full Belly Project Interview with representative
Details of design, construction and training along with basic materials can be purchased from The Full Belly Project. Interview with representative
As of 2017, 8 units were sold to families in Zambia, and 105 units were built by the Full Belly Project.
Capacity of sheller, measured in kilograms per hour
Is the sheller manually operated or is it motorized?
Size of holes on the sieves, measured in millimeters
Rate of efficiency of the sheller
The material used in construction
List of crops that this technology shells
Overall percentage of nuts broken
The Universal Nut Sheller is made using a mold made of plastic, wood, and metal bolts. The mold is assembled and a mixture of concrete and sand is poured into the mold to create an inner and outer concrete cone. A metal bracket is attached to the outer cone and the inner cone is placed inside with a metal rod. A metal crank is attached to the rod and bracket. Nuts are poured between the inner and outer cones and the crank is turned to press the nuts between the cones to split open the shell. The nuts and shells are deposited out of the bottom of the sheller. The sheller can be adjusted allow for bigger or smaller nuts. Additional machines such as a modified bike or motor can be attached to the crank for more power.
Customers can receive support by contacting The Full Belly Project. Interview with representative
The customer is responsible for creating replacement components using the construction kit supplied by The Full Belly Project or the instructions found in online manuals. The customer can also build a relationship with a local manufacturer whom they can contact to replace components. Interview with representative
The device is expected to last 20-25 years after which it should be dismantled and parts can be recycled Interview with representative
The manufacturer specifies that the sheller can shell peanuts at a rate of 50 kg/hr and that the sheller can shell any round nut.
Customers are responsible for communicating with independent manufacturers to ensure that the product meets their standards. Interview with representative
Care must be taken to inform users of the dangers of cross-contamination between peanuts and biofuels. Since customers are capable of adapting the design, danger occurs if local materials are mixed with the concrete since it will make them weaker. Interview with representative
Customers will sometime adapt the designs of the product to accomodate electric and petal power to increase production capacity. Interview with representative
The Pedal Powered Agricultural Center (PPAC) can be added onto the Universal Nut Sheller to increase the amount of peanuts that can be shelled from 50 to 90 kg/hr.
Atiku, A. A., Aviara, N. A., and Haque, M. A., 2004, Performance evaluation of a bambara ground nut sheller, Agricultural Engineering International: the CIGR Journal of Scientific Research and Development, 6, pp. 1-18.
Raghtata, A. S. and Handa, C. C., 2014, Design and fabrication of groundnut sheller machine, IJIRST, 1(7), pp. 38-45.
The manufacturer specifies that when built correctly, the sheller can shell peanuts at a rate of 50 kg/hr with a 5% nut breakage rate.
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